Toyota Avalon (XX50): Luggage Compartment Door Support

Toyota Avalon (XX50) 2019-2022 Service & Repair Manual / Vehicle Exterior / Door / Hatch / Luggage Compartment Door Support

Components

COMPONENTS

ILLUSTRATION

*1

SPARE WHEEL COVER ASSEMBLY

-

-

ILLUSTRATION

*1

BAGGAGE HOLDER NET

*2

LUGGAGE COMPARTMENT INNER TRIM PAD

*3

NO. 1 LUGGAGE COMPARTMENT TRIM HOOK

*4

REAR FLOOR FINISH PLATE

ILLUSTRATION

*A

for HV Model

-

-

*1

LUGGAGE TRIM SERVICE HOLE COVER

-

-

ILLUSTRATION

*A

for Gasoline Model

-

-

*1

LUGGAGE COMPARTMENT TRIM INNER COVER LH

*2

LUGGAGE COMPARTMENT TRIM INNER COVER RH

ILLUSTRATION

*A

for HV Model

-

-

*1

LUGGAGE COMPARTMENT TRIM INNER COVER LH

*2

LUGGAGE COMPARTMENT TRIM INNER COVER RH

ILLUSTRATION

*1

BACK DOOR STAY SPRING

*2

LUGGAGE COMPARTMENT DOOR SUPPORT ASSEMBLY

*3

LUGGAGE DOOR HINGE SUPPORT BUSH

-

-

Disposal

DISPOSAL

PROCEDURE

1. DISPOSE OF LUGGAGE COMPARTMENT DOOR SUPPORT ASSEMBLY

(a) Secure the luggage compartment door support assembly horizontally in a vise with the piston rod pulled out.

(b) Wearing safety glasses, gradually cut a part within the area (a) shown in the illustration using a metal saw to drain the oil.

Specification:

Area

Measurement

a

50 mm (1.97 in.)

NOTICE:

While cutting the luggage compartment door support assembly, oil may spray out. Therefore, cover the luggage compartment door support assembly with a piece of cloth or other material.

Installation

INSTALLATION

CAUTION / NOTICE / HINT

CAUTION:

After installing the luggage compartment door support assembly, use your hand to open and close the luggage door. Make sure the luggage door can open and close smoothly.

PROCEDURE

1. INSTALL LUGGAGE COMPARTMENT DOOR SUPPORT ASSEMBLY

NOTICE:

  • Avoid touching the piston rod as much as possible to prevent foreign matter from attaching to it. Be sure to hold the cylinder while servicing.
  • Do not wear cotton gloves or other similar materials when handling the piston rod. Fibers may attach to the rod and result in gas leaks.
  • Do not apply any horizontal load to the luggage compartment door support assembly in order to prevent the piston rod from deforming.

(a) Engage the guide as shown in the illustration.

Install in this Direction (1)

Install in this Direction (2)

(b) Engage the ball joint to install the luggage compartment door support assembly.

NOTICE:

Install the luggage compartment door support assembly while supporting the luggage door by hand.

(c) Check that the ball joint is engaged securely and the luggage compartment door support assembly cannot be pulled off.

2. INSTALL LUGGAGE DOOR HINGE SUPPORT BUSH

(a) Engage the 2 claws to install the luggage door hinge support bush.

HINT:

Use the same procedure for the RH side and LH side.

3. INSTALL BACK DOOR STAY SPRING

(a) Engage the 2 guides to install the back door stay spring.

NOTICE:

Make sure that the paint mark is on the front inner side.

HINT:

Use the same procedure for the RH side and LH side.

*a

w/o Rear Spoiler:

Paint Mark (White)

w/ Rear Spoiler:

Paint Mark (Black)

4. INSTALL LUGGAGE COMPARTMENT TRIM INNER COVER LH

(a) Engage the 2 fasteners.

(b) Install the luggage compartment trim inner cover LH with the 2 clips.

5. INSTALL LUGGAGE COMPARTMENT TRIM INNER COVER RH

(a) Engage the 2 fasteners.

(b) Install the luggage compartment trim inner cover RH with the 2 clips.

6. INSTALL LUGGAGE TRIM SERVICE HOLE COVER (for HV Model)

Click here

7. INSTALL LUGGAGE COMPARTMENT INNER TRIM PAD

(a) Install the luggage compartment inner trim pad.

8. INSTALL REAR FLOOR FINISH PLATE

(a) Engage the 4 clips and 2 guides to install the rear floor finish plate as shown in the illustration.

Install in this Direction

(b) Install the 4 clips.

9. INSTALL NO. 1 LUGGAGE COMPARTMENT TRIM HOOK

(a) Engage the guide and claw to install the No. 1 luggage compartment trim hook.

HINT:

Use the same procedure for the RH side and LH side.

10. INSTALL BAGGAGE HOLDER NET

(a) Engage the 4 guides to install the baggage holder net.

11. INSTALL SPARE WHEEL COVER ASSEMBLY

(a) Install the spare wheel cover assembly.

Removal

REMOVAL

CAUTION / NOTICE / HINT

CAUTION:

If the luggage compartment door support assembly is removed, the luggage compartment door will slam shut. Make sure to support the luggage compartment door by hand when it is open and when opening and closing it.

PROCEDURE

1. REMOVE SPARE WHEEL COVER ASSEMBLY

(a) Remove the spare wheel cover assembly.

2. REMOVE BAGGAGE HOLDER NET

(a) Disengage the 4 guides to remove the baggage holder net.

3. REMOVE NO. 1 LUGGAGE COMPARTMENT TRIM HOOK

(a) Disengage the claw and guide to remove the No. 1 luggage compartment trim hook as shown in the illustration.

Push

HINT:

Use the same procedure for the RH side and LH side.

4. REMOVE REAR FLOOR FINISH PLATE

(a) Remove the 4 clips.

(b) Disengage the 4 clips and 2 guides to remove the rear floor finish plate as shown in the illustration.

Remove in this Direction

5. REMOVE LUGGAGE COMPARTMENT INNER TRIM PAD

(a) Remove the luggage compartment inner trim pad.

6. REMOVE LUGGAGE COMPARTMENT TRIM INNER COVER RH (for Gasoline Model)

(a) Using a clip remover, remove the clip (A).

Clip (A)

Clip (B)

(b) Remove the clip (B).

(c) Disengage the 2 fasteners to remove the luggage compartment trim inner cover RH.

Fastener

7. REMOVE LUGGAGE TRIM SERVICE HOLE COVER (for HV Model)

Click here

8. REMOVE LUGGAGE COMPARTMENT TRIM INNER COVER RH (for HV Model)

(a) Using a clip remover, remove the clip (A).

Clip (A)

Clip (B)

(b) Remove the clip (B).

(c) Disengage the 2 fasteners to remove the luggage compartment trim inner cover RH.

Fastener

9. REMOVE LUGGAGE COMPARTMENT TRIM INNER COVER LH

(a) Using a clip remover, remove the clip (A).

Clip (A)

Clip (B)

(b) Remove the clip (B).

(c) Disengage the 2 fasteners to remove the luggage compartment trim inner cover LH.

Fastener

10. REMOVE BACK DOOR STAY SPRING

(a) Disengage the 2 guides to remove the back door stay spring.

HINT:

Use the same procedure for the RH side and LH side.

11. REMOVE LUGGAGE DOOR HINGE SUPPORT BUSH

(a) Disengage the 2 claws to remove the luggage door hinge support bush.

HINT:

Use the same procedure for the RH side and LH side.

12. REMOVE LUGGAGE COMPARTMENT DOOR SUPPORT ASSEMBLY

NOTICE:

  • Avoid touching the piston rod as much as possible to prevent foreign matter from attaching to it. Be sure to hold the cylinder while servicing.
  • Do not wear cotton gloves or other similar materials when handling the piston rod. Fibers may attach to the rod and result in gas leaks.
  • Do not apply any horizontal load to the luggage compartment door support assembly in order to prevent the piston rod from deforming.

(a) Using a screwdriver with its tip wrapped with protective tape, slightly raise the stop ring as shown in the illustration.

*a

Protective Tape

Remove in this Direction (1)

Remove in this Direction (2)

NOTICE:

  • Do not remove the stop rings from the luggage compartment door support assembly. Raise the stop ring just enough to allow the ball joint to be disengaged.
  • Do not reuse the luggage compartment door support assembly if the stop ring has been removed.

(b) Disengage the ball joint.

NOTICE:

Remove the luggage compartment door support assembly while supporting the luggage door by hand.

(c) Disengage the guide as indicated by the arrows, in the order shown in the illustration to remove the luggage compartment door support assembly.

Remove in this Direction (1)

Remove in this Direction (2)

Luggage Compartment Door Opener System(for Hv Model)

Luggage Compartment Door Weatherstrip

See More:

Toyota Avalon (XX50) 2019-2022 Service & Repair Manual > Audio / Video: Rear Package Tray Speaker
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Toyota Avalon (XX50) 2019-2022 Service & Repair Manual

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