Installation
INSTALLATION
CAUTION / NOTICE / HINT
HINT:
- Use the same procedure for the RH side and LH side.
- The following procedure is for the LH side.
PROCEDURE
1. PRECAUTION
NOTICE:
After
turning the engine switch (for Gasoline Model) or power switch (for HV
Model) off, waiting time may be required before disconnecting the cable
from the negative (-) auxiliary battery terminal. Therefore, make sure
to read the disconnecting the cable from the negative (-) auxiliary
battery terminal notices before proceeding with work.
Click here
2. REPAIR INSTRUCTION
(a) Clean the vehicle body surface.
(1) Using a heat light, heat the vehicle body surface.
Heating Temperature |
Item | Temperature |
|
Vehicle Body | 40 to 60°C (104 to 140°F) |
CAUTION:
- Do not touch the heat light and heated parts, touching the heat light may result in burns.
- Touching heated parts for a long time may result in burns.
|
*a | Heated Part |
|
*b | Heat Light |
NOTICE:
Do not heat the vehicle body excessively.
(2) Wipe off any tape adhesive residue with cleaner.
(b) Installation temperature
(1)
When the ambient temperature is below 15°C (59°F), perform the
installation procedure after warming the vehicle body surface
(installation surface of the door frame) and tape up to between 20 and
30°C (68 and 86°F) using a heat light. When the ambient temperature is
above 35°C (95°F), cool the vehicle body surface (installation surface
of the door frame) and tape down to between 20 and 30°C (68 and 86°F)
prior to installation.
HINT:
- The most appropriate temperature for installing the tape is 25°C (77°F).
- When the temperature is low, the tape becomes stiff and comes off
easily. When the temperature is high, the tape elasticity increases.
(c) Before installation
(1)
Remove any coating roughness or dirt on and around the vehicle body
surface where the tape will be installed (installation surface of the
door frame). If any roughness or dirt remains when pressing the tape
onto the surface, air will be trapped under the tape and result in a
poor appearance.
HINT:
Spray water on the shop floor to settle any dust.
(d) Key points for handling the tape
(1)
The tape bends and rolls up easily. Store the tape between flat pieces
of cardboard or other similar objects and keep it dry and flat.
NOTICE:
Do not bend the tape or leave it in high temperature places.
(e) Key points for installation of the tape (How to use a squeegee and installation procedure for flat surfaces)
NOTICE:
- Position the tape accurately to achieve a neat finish and to avoid peeling.
- The tape cannot be reused because it deforms after removal.
(1) To avoid air bubbles, slightly
raise the part of the tape that is going to be applied so that its
adhesive surface does not touch the vehicle body prematurely. Tilt the
squeegee at 40 to 50° (pressing forward) or 30 to 45° (pulling) to the
vehicle body surface and press the tape onto the vehicle body surface
with a force of 20 to 30 N (2 to 3 kgf, 4.5 to 6.7 lbf) at a constant
slow speed of 30 to 70 mm (1.18 to 2.76 in.) per second.
|
*A | Pressing Forward |
*B | Pulling |
|
*1 | Black Out Tape |
- | - |
|
*a | Side View |
*b | Non-padded Side |
|
*c | Padded Side |
*d | Squeegee |
|
*e | Release Paper |
- | - |
Standard Measurement:
|
Area | Measurement |
Area | Measurement |
|
A | 10 to 20 mm (0.394 to 0.787 in.) |
B | 30 to 70 mm/sec. (1.18 to 2.76 in./sec.) |
|
C | 40 to 50° (for pressing forward) |
D | 30 to 45° (for pulling) |
NOTICE:
Be sure to observe the specified pressing speed, force and angle of the squeegee to avoid wrinkles or air bubbles.
HINT:
- Either angle of the squeegee (pressing forward or pulling) is acceptable.
- Be sure to apply the tape while removing the release paper 10 to 20 mm (0.394 to 0.787 in.) from the edge of the squeegee.
(f) Key points for installation of the tape (How to use a squeegee and installation procedure for hemmed surfaces)
| (1)
If it is difficult to apply the tape, install it in several steps as
shown in the illustration. Use your fingers or the padded surface of a
squeegee to slowly apply the tape to the hem of the vehicle, especially
for a small hem. HINT: When applying tape to the backside of a hem, remove the release paper and use your fingers or the padded surface of a squeegee. |
 |
|
*a | Squeegee | |
*b | Hem | |
*c | First | |
*d | Second | |
*e | Third | | |
(g) Key points for installation of the tape (How to use a squeegee and installation procedure for corners)
(1) Remove the release paper and apply the tape carefully with your fingers.
(2)
Before applying the tape to each corner, heat the tape using a heat
light and gradually apply it, avoiding wrinkles on the tape to achieve a
neat finish.
(h) Check after installation
(1)
After completing the installation, check if the tape is installed
neatly. If the tape is not installed neatly, install a new tape.
NOTICE:
Do not reuse the tape.
3. INSTALL NO. 1 BLACK OUT TAPE
(a) Refer to the illustration to position a new No. 1 black out tape.
|
*A | Rear Side |
*B | Front Side |
|
*C | LH Side |
*D | RH Side |
|
*1 | Front Door Trim Board Sub-assembly |
- | - |
|
*a | Rib of Door Frame Garnish |
*b | Edge of Curved Surface |
|
*c | Square |
*d | Round |
|
*e | Cutout |
- | - |
Standard Measurement:
|
Area | Measurement |
Area | Measurement |
|
A | 14.0 mm (0.551 in.) |
B | 5.0 mm (0.197 in.) |
|
C | 2.5 mm (0.0984 in.) |
D | 1.0 mm (0.0394 in.) |
(b) Remove the release paper and install the No. 1 black out tape.
HINT:
Align
the cutout on the No. 1 black out tape with the edge of curved surface
(A) on the door frame and install the No. 1 black out tape.
4. INSTALL NO. 2 BLACK OUT TAPE
(a) Refer to the illustration to position a new No. 2 black out tape.
|
*A | Upper Side |
*B | LH Side |
|
*C | RH Side |
- | - |
|
*1 | Front Door Weatherstrip |
- | - |
|
*a | Rib of Door Frame Garnish |
*b | Edge of Curved Surface |
|
*c | Square |
*d | Round |
Standard Measurement:
|
Area | Measurement |
Area | Measurement |
|
A | 3.0 mm (0.118 in.) |
B | 5.0 mm (0.197 in.) |
|
C | -1.0 to 1.0 mm (-0.0394 to 0.0394 in.) |
D | 1.0 mm (0.0394 in.) |
|
E | 1.2 mm (0.0472 in.) |
F | 1.0 mm (0.0394 in.) |
(b) Remove the release paper and install the No. 2 black out tape.
5. INSTALL DOOR FRAME GARNISH
Click here
6. CONNECT FRONT DOOR WEATHERSTRIP
Click here
7. INSTALL FRONT DOOR GLASS RUN
Click here
8. INSTALL FRONT DOOR GLASS SUB-ASSEMBLY
Click here
9. INSTALL FRONT DOOR VENT SEAL
Click here
10. INSTALL FRONT DOOR PANEL PROTECTOR
Click here
11. INSTALL FRONT DOOR INNER GLASS WEATHERSTRIP
Click here
12. INSTALL FRONT DOOR SERVICE HOLE COVER
Click here
13. INSTALL FRONT DOOR TRIM BRACKET
Click here
14. INSTALL FRONT DOOR LOWER FRAME BRACKET GARNISH
Click here
15. INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY
Click here
16. INSTALL COURTESY LIGHT ASSEMBLY
Click here
17. INSTALL MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY WITH FRONT DOOR UPPER ARMREST BASE PANEL (for Driver Side)
Click here
18. INSTALL POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR UPPER ARMREST BASE PANEL (for Front Passenger Side)
Click here
19. INSTALL FRONT DOOR TRIM POCKET COVER
Click here
20. INSTALL FRONT DOOR ARMREST COVER SUB-ASSEMBLY
Click here
21. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL
for A25A-FXS:
Click here
for 2GR-FKS:
Click here
22. INSTALL LUGGAGE TRIM SERVICE HOLE COVER (for HV Model)
Click here
23. INITIALIZE POWER WINDOW CONTROL SYSTEM
for Gasoline Model:
Click here
for HV Model:
Click here
24. INSPECT POWER WINDOW OPERATION
for Gasoline Model:
Click here
for HV Model:
Click here
Removal
REMOVAL
CAUTION / NOTICE / HINT
The
necessary procedures (adjustment, calibration, initialization, or
registration) that must be performed after parts are removed and
installed, or replaced during black out tape removal/installation are
shown below.
Necessary Procedure After Parts Removed/Installed/Replaced (for Gasoline Model) |
Replaced Part or Performed Procedure |
Necessary Procedure | Effect/Inoperative Function When Necessary Procedures are not Performed |
Link |
|
*: When performing learning using the Techstream.
Click here  |
|
Disconnect cable from negative battery terminal |
Perform steering sensor zero point calibration |
Lane Departure Alert System (w/ Steering Control) |
|
|
Pre-collision System |
|
Intelligent Clearance Sonar System* |
|
Lighting System (for Gasoline Model with Cornering Light) |
|
Memorize steering angle neutral point |
Parking Assist Monitor System |
|
|
Panoramic View Monitor System |
|
- Front door glass sub-assembly
- Front door glass run
| Initialize power window control system |
- Auto up and down function
- Jam protection function
- Remote control function
- Key-linked function
- Wireless transmitter-linked function
- Key-off operation function
- Catch protection function
- Window open warning function
|
|
Necessary Procedure After Parts Removed/Installed/Replaced (for HV Model) |
Replaced Part or Performed Procedure |
Necessary Procedure | Effect/Inoperative Function When Necessary Procedures are not Performed |
Link |
|
*: When performing learning using the Techstream.
Click here |
|
Disconnect cable from negative auxiliary battery terminal |
Perform steering sensor zero point calibration |
Lane Departure Alert System (w/ Steering Control) |
|
|
Pre-collision System |
|
Intelligent Clearance Sonar System* |
|
Lighting System (for HV Model with Cornering Light) |
|
Memorize steering angle neutral point |
Parking Assist Monitor System |
|
|
Panoramic View Monitor System |
|
- Front door glass sub-assembly
- Front door glass run
| Initialize power window control system |
- Auto up and down function
- Jam protection function
- Remote control function
- Key-linked function
- Wireless transmitter-linked function
- Key-off operation function
- Catch protection function
- Window open warning function
|
|
HINT:
- Use the same procedure for the RH side and LH side.
- The following procedure is for the LH side.
PROCEDURE
1. PRECAUTION
NOTICE:
After
turning the engine switch (for Gasoline Model) or power switch (for HV
Model) off, waiting time may be required before disconnecting the cable
from the negative (-) auxiliary battery terminal. Therefore, make sure
to read the disconnecting the cable from the negative (-) auxiliary
battery terminal notices before proceeding with work.
Click here
2. REMOVE LUGGAGE TRIM SERVICE HOLE COVER (for HV Model)
Click here
3. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL
for A25A-FXS:
Click here
for 2GR-FKS:
Click here
4. REMOVE FRONT DOOR ARMREST COVER SUB-ASSEMBLY
Click here
5. REMOVE FRONT DOOR TRIM POCKET COVER
Click here
6. REMOVE MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY WITH FRONT DOOR UPPER ARMREST BASE PANEL (for Driver Side)
Click here
7. REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR UPPER ARMREST BASE PANEL (for Front Passenger Side)
Click here
8. REMOVE COURTESY LIGHT ASSEMBLY
Click here
9. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY
Click here
10. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH
Click here
11. REMOVE FRONT DOOR TRIM BRACKET
Click here
12. REMOVE FRONT DOOR SERVICE HOLE COVER
Click here
13. REMOVE FRONT DOOR INNER GLASS WEATHERSTRIP
Click here
14. REMOVE FRONT DOOR PANEL PROTECTOR
Click here
15. REMOVE FRONT DOOR VENT SEAL
Click here
16. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY
Click here
17. REMOVE FRONT DOOR GLASS RUN
Click here
18. DISCONNECT FRONT DOOR WEATHERSTRIP
Click here
19. REMOVE DOOR FRAME GARNISH
Click here
20. REMOVE NO. 2 BLACK OUT TAPE
HINT:
When removing the No. 2 black out tape, heat the vehicle body and No. 2 black out tape using a heat light.
Heating Temperature |
Item | Temperature |
|
No. 2 Black Out Tape and Vehicle Body |
40 to 60°C (104 to 140°F) |
CAUTION:
- Do not touch the heat light and heated parts, touching the heat light may result in burns.
- Touching heated parts for a long time may result in burns.
|
*a | Heated Part |
|
*b | Heat Light |
NOTICE:
Do not heat the vehicle body excessively.
(a) Using a heat light, heat the No. 2 black out tape and vehicle body.
| (b) Pull back on one of the ends of the No. 2 black out tape to remove it.
HINT: When pulling on the No. 2 black out tape, pull it parallel to the vehicle body. |
|
21. REMOVE NO. 1 BLACK OUT TAPE
HINT:
When removing the No. 1 black out tape, heat the vehicle body and No. 1 black out tape using a heat light.
Heating Temperature |
Item | Temperature |
|
No. 1 Black Out Tape and Vehicle Body |
40 to 60°C (104 to 140°F) |
CAUTION:
- Do not touch the heat light and heated parts, touching the heat light may result in burns.
- Touching heated parts for a long time may result in burns.
|
*a | Heated Part |
|
*b | Heat Light |
NOTICE:
Do not heat the vehicle body excessively.
(a) Using a heat light, heat the No. 1 black out tape and vehicle body.
| (b) Pull back on one of the ends of the No. 1 black out tape to remove it.
HINT: When pulling on the No. 1 black out tape, pull it parallel to the vehicle body. |
|
