Installation
INSTALLATION
CAUTION / NOTICE / HINT
HINT:
- Use the same procedure for the RH side and LH side.
- The following procedure is for the LH side.
PROCEDURE
1. INSTALL NO. 3 WINDSHIELD OUTSIDE MOULDING CLIP
HINT:
Perform the following procedure only when replacement of a No. 3 windshield outside moulding clip is necessary.
(a) Using a riveter with a nose piece, install 6 new No. 3 windshield outside moulding clips.
HINT:
If
the mandrel of the No. 3 windshield outside moulding clip does not come
off on the first operation of the riveter, slide the riveter forward on
the mandrel and operate it again.
NOTICE:
- Do not pry the No. 3 windshield outside moulding clip with the riveter, as this will cause damage to the riveter and mandrel.
- Confirm that the No. 3 windshield outside moulding clips are seated properly against the vehicle body.
|
*a |
Riveter |
|
*b |
Incorrect |
|
*c |
Correct |
- Do not tilt the riveter when installing the No. 3 windshield outside moulding clip to the vehicle body.
|
*a | Riveter |
|
*b | Mandrel |
|
*c | Incorrect |
(b) Install the windshield glass sub-assembly.
Click here 
2. INSTALL NO. 1 WINDSHIELD OUTSIDE MOULDING CLIP
HINT:
Perform the following procedure only when replacement of a No. 1 windshield outside moulding clip is necessary.
(a) Engage the 6 claws to install the 6 No. 1 windshield outside moulding clips as shown in the illustration.
 |
Install in this Direction |
- | - |
3. INSTALL LOWER WINDSHIELD OUTSIDE MOULDING
| (a) Engage the 12 claws to install the lower windshield outside moulding. |
|
4. INSTALL FRONT FENDER TO COWL SIDE SEAL
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Removal
REMOVAL
CAUTION / NOTICE / HINT
HINT:
- Use the same procedure for the RH side and LH side.
- The following procedure is for the LH side.
PROCEDURE
1. REMOVE FRONT FENDER TO COWL SIDE SEAL
Click here 
2. REMOVE LOWER WINDSHIELD OUTSIDE MOULDING
(a) Apply protective tape around the lower windshield outside moulding as shown in the illustration.
 | Protective Tape |
(b) Using a screwdriver with its tip wrapped with protective tape, disengage the 12 claws as shown in the illustration.
|
*a | Protective Tape |
 |
Remove in this Direction |
3. REMOVE NO. 1 WINDSHIELD OUTSIDE MOULDING CLIP
HINT:
Perform the following procedure only when replacement of a No. 1 windshield outside moulding clip is necessary.
(a) Disengage the 6 claws to remove the 6 No. 1 windshield outside moulding clips as shown in the illustration.
|
|
Remove in this Direction |
4. REMOVE NO. 3 WINDSHIELD OUTSIDE MOULDING CLIP
HINT:
Perform the following procedure only when replacement of a No. 3 windshield outside moulding clip is necessary.
(a) Remove the windshield glass sub-assembly.
Click here
(b) Insert a 4.0 mm (0.157 in.) drill bit into a drill.
| (c) Tape the 4.0 mm (0.157 in.) drill bit 5.0 mm (0.197 in.) from the tip as shown in the illustration.
Standard Measurement: |
Area | Measurement | |
A | 5.0 mm (0.197 in.) |
NOTICE: Tape the 4.0 mm (0.157 in.) drill bit to prevent the drill bit from going too deep. |
|
| (d)
Lightly press the drill bit against the No. 3 windshield outside
moulding clips to drill off the No. 3 windshield outside moulding clip
flanges, and remove the 6 No. 3 windshield outside moulding clips. CAUTION:
Be careful of the drilled No. 3 windshield outside moulding clips, as they may be hot.
NOTICE:
- Make sure to protect both the inside and outside of the vehicle as the
No. 3 windshield outside moulding clip shavings will fly about.
- Pressing the drill too firmly will cause the No. 3 windshield outside
moulding clip to turn and result in the No. 3 windshield outside
moulding clip not being drilled through.
- Prying the No. 3 windshield outside moulding clip with the drill may
damage the No. 3 windshield outside moulding clip installation hole or
drill bit.
| |
(e) Using a vacuum cleaner, remove the No. 3 windshield outside moulding clip fragments and shavings from the drilled areas.
